东莞市嘉广自动化股份有限公司

1

相机松动、老化造成识别不良抛料

JIEJUEFANGFA:ANJIHUADINGQIBAOYANGSHEBEI，JIANCHAHEGENGHUANYISUNPEIJIAN。

2

反光棱镜老化积炭、磨损刮花造成处理不良

JIEJUEFANGFA:ANJIHUADINGQIBAOYANGSHEBEI，JIANCHAHEGENGHUANYISUNPEIJIAN。

3

丝杆、轴承磨损松动造成运行时震动、行程改变而取料不良

JIEJUEFANGFA:YANJINYONGFENGQIANGCHUIJIQINEIBU，FANGZHIHUICHEN、ZAWU、YUANJIANZHANFUZAISIGANSHANG。ANJIHUADINGQIBAOYANGSHEBEI，JIANCHAHEGENGHUANYISUNPEIJIAN。

4

机器定位不水平，震动大、机器与FEEDER共振造成取料不良

JIEJUEFANGFA:ANJIHUADINGQIBAOYANGSHEBEI，JIANCHASHEBEISHUIPINGGUDINGZHICHENGLUOMU。

5

HOLD/SHAFT或PISTON变形、吸嘴弯曲、吸嘴磨损变短造成取料不良解决方法？

JIEJUEFANGFA:ANJIHUADINGQIBAOYANGSHEBEI，JIANCHAHEGENGHUANYISUNPEIJIAN。

6

弹簧张力不够、吸嘴与HOLD不协调、上下不顺造成取料不良怎么解决？

JIEJUEFANGFA:ANJIHUADINGQIBAOYANGSHEBEI，JIANCHAHEGENGHUANYISUNPEIJIAN。

7

吸嘴变形，堵塞，破损、真空气压不足，漏气，造成吸料不起，取料不正，识别通不过而抛料该怎么解决？

JIEJUEFANGFA:YAOQIUJISHUYUANBIXUMEITIANDIANJIANSHEBEI，CESHINOZZLEZHONGXIN，QINGXIXIZUI，ANJIHUADINGQIBAOYANGSHEBEI。

8

SMT工艺构成

YINSHUA(HONGJIAO/XIGAO)-->JIANCE(KEXUANAOIQUANZIDONGHUOZHEMUSHIJIANCE)-->TIEZHUANG(XIANTIEXIAOQIJIANHOUTIEDAQIJIAN:FENGAOSUTIEPIANJIJICHENGDIANLUTIEZHUANG)-->JIANCE(KEXUANAOIGUANGXUE/MUSHIJIANCE)-->HANJIE(CAIYONGREFENGHUILIUHANJINXINGHANJIE)-->JIANCE(KEFENAOIGUANGXUEJIANCEWAIGUANJIGONGNENGXINGCESHIJIANCE)-->WEIXIU(SHIYONGGONGJU:HANTAIJIREFENGCHAIHANTAIDENG)-->FENBAN(SHOUGONGHUOZHEFENBANJIJINXINGQIEBAN) GONGYILIUCHENGJIANHUAWEI:YINSHUA-------TIEPIAN-------HANJIE-------JIANXIU(MEIDAOGONGYIZHONGJUNKEJIARUJIANCEHUANJIEYIKONGZHIZHILIANG)

9

为什么要用SMT?

DIANZICHANPINZHUIQIUXIAOXINGHUA，YIQIANSHIYONGDECHUANKONGCHAJIANYUANJIANYIWUFASUOXIAO DIANZICHANPINGONGNENGGENGWANZHENG，SUOCAIYONGDEJICHENGDIANLU(IC)YIWUCHUANKONGYUANJIAN，TEBIESHIDAGUIMO、GAOJICHENGIC，BUDEBUCAIYONGBIAOMIANTIEPIANYUANJIAN CHANPINPILIANGHUA，SHENGCHANZIDONGHUA，CHANGFANGYAOYIDICHENGBENGAOCHANLIANG，CHUCHANYOUZHICHANPINYIYINGHEGUKEXUQIUJIJIAQIANGSHICHANGJINGZHENGLI DIANZIYUANJIANDEFAZHAN，JICHENGDIANLU(IC)DEKAIFA，BANDAOTICAILIAODEDUOYUANYINGYONG DIANZIKEJIGEMINGSHIZAIBIXING，ZHUIZHUGUOJICHAOLIU

10

SMT生产线的主要组成部分？

SMTSHENGCHANXIANDEZHUYAOZUCHENGBUFENWEI：YOUBIAOMIANZUZHUANGYUANJIAN、DIANLUJIBAN、ZUZHUANGSHEJI、ZUZHUANGGONGYI; ZHUYAOSHENGCHANSHEBEIBAOKUOSHANGBANJI、YINSHUAJI、SONGBANJI、DIANJIAOJI、TIEZHUANGJI、ZAILIUHANLUHEBOFENGHANJI。FUZHUSHEBEIYOUJIANCESHEBEI、FANXIUSHEBEI、QINGXISHEBEI、GANZAOSHEBEIHEWULIAOCUNCHUSHEBEIDENG。JIADEHEKEJIZHILIYUSMTZHENGXIANSHEBEI，CONGYINSHUAJI、TIEPIANJI、AOIDAODIANJIAOJI、HUILIUHAN，WEIKEHUTIGONGWANZHENGDESMTGONGCHANGJIEJUEFANGAN，HUANYINGZHIDIANZIXUN。

11

SMT的主要特点是什么？

SMTDEZHUYAOTEDIANWEIZUZHUANGMIDUGAO、DIANZICHANPINTIJIXIAO、ZHONGLIANGQING，TIEPIANYUANJIANDETIJIHEZHONGLIANGZHIYOUCHUANTONGCHAZHUANGYUANJIANDE1/10ZUOYOU，YIBANCAIYONGSMTZHIHOU，DIANZICHANPINTIJISUOXIAO40%~60%，ZHONGLIANGJIANQING60%~80%。KEKAOXINGGAO、KANGZHENNENGLIQIANG。HANDIANQUEXIANLVDI。GAOPINTEXINGHAO。JIANSHAOLEDIANCIHESHEPINGANRAO。YIYUSHIXIANZIDONGHUA，TIGAOSHENGCHANXIAOLV。JIANGDICHENGBENDA30%~50%。JIESHENGCAILIAO、NENGYUAN、SHEBEI、RENLI、SHIJIANDENG。JIADEHEKEJIZHILIYUSMTZHENGXIANSHEBEI，CONGYINSHUAJI、TIEPIANJI、AOIDAODIANJIAOJI、HUILIUHAN，WEIKEHUTIGONGWANZHENGDESMTGONGCHANGJIEJUEFANGAN，HUANYINGZHIDIANZIXUN。

12

SMT组成包括什么？

SMTZUCHENGZONGDELAISHUO，SMTBAOKUOBIAOMIANTIEZHUANGJISHU、BIAOMIANTIEZHUANGSHEBEI、BIAOMIANTIEZHUANGYUANQIJIAN、SMTGUANLI。JIADEHEKEJIZHILIYUSMTZHENGXIANSHEBEI，CONGYINSHUAJI、TIEPIANJI、AOIDAODIANJIAOJI、HUILIUHAN，WEIKEHUTIGONGWANZHENGDESMTGONGCHANGJIEJUEFANGAN，HUANYINGZHIDIANZIXUN。

13

什么是SMT?

SMTSHIBIAOMIANZUZHUANGJISHU(BIAOMIANTIEZHUANGJISHU),YINGWENQUANCHENGWEISurfaceMountTechnology，SHIMUQIANDIANZIZUZHUANGXINGYELIZUILIUXINGDEYIZHONGJISHUHEGONGYI。 TASHIYIZHONGJIANGWUYINJIAOHUODUANYINXIANBIAOMIANZUZHUANGYUANQIJIAN(JIANCHENGSMC/SMD，ZHONGWENCHENGPIANZHUANGYUANQIJIAN)ANZHUANGZAIYINZHIDIANLUBAN(PrintedCircuitBoard，PCB)DEBIAOMIANHUOQITAJIBANDEBIAOMIANSHANG，TONGGUOHUILIUHANHUOJINHANDENGFANGFAJIAYIHANJIEZUZHUANGDEDIANLUZHUANGLIANJISHU。JIADEHEKEJIZHILIYUSMTZHENGXIANSHEBEI，CONGYINSHUAJI、TIEPIANJI、AOIDAODIANJIAOJI、HUILIUHAN，WEIKEHUTIGONGWANZHENGDESMTGONGCHANGJIEJUEFANGAN，HUANYINGZHIDIANZIXUN。

14

嘉德贺科技SMT飞达遇到的常见问题及处理方法详解

YI.TONGXINGUZHANG 1.DIANLUBANICSHAOHUAI YUANYIN:FeederGUOZAI.DUANLU.CHULIFANGFA:GENGHUANDIANLUBAN.BINGGENGXIN.SHEZHIXIANGGUANCANSHU 2.TONGXINJIETOUWENTI YUANYIN:TONGXINJIETOUZAIZHANGQISHIYONGGUOCHENGZHONGYOUYUWAILIYUANYIN.DAOZHIQIANDUANPINSUNHUAIHUOZHEJIETOUYOUYIWUDAOZHIWUFAZHENGCHANGTONGXINCHULIFANGFA:(1.JIANCHAJIETOUYOUWUYIWU.RUOYOUQINGQUCHU。 ER.YINGJIANGUZHANG FeederYOUYUSHIYONGBUGUIFAN,HUOZHEYOUYUBIEDEYINGJIANWENTIDAOZHIFeederBUNENGZHENGCHANGSHIYONGDEXIANGGUANTUPIAN SAN.DIANYUANGUZHANG 1.FEIDABUTONGDIAN YUANYIN:GONGDIANBUFENWENTI(CHATOU.DIANYUANKAIGUAN.DIANLUBANBAOXIANSI) CHULIFANGFA：(1.JIANCHATU1ZHONGDETONGXINCHATOUYOUWUYIWUJIPINYOUWUQUESHI(2.JIANCHADEJIXIANKAIGUANYOUWUYICHANG.KECAIYONGTIDAIFAPAICHU(3.JIANCHATU3ZHONGDEDIANLUBANBAOXIANSIYOUWURONGDUAN.YIBANBUHUICUNZAIYEKEYICAIYONGTIDAIFALAIPAICHUCIWENTI.WOMENHUIYUDAOANJIANDENGDIANBULIANGDEQINGKUANG. KENENGHUIWUYIWEISHIDIANYUANFANGMIANDEWENTI.ZHEIGESHIHOUWOMENKEYISHIYONGYIXINDEBIANPINGXIANCESHIANJIANSHIFOUCUNZAIWENTI.ZHEIYANGKEYIZAICHULIZHEIFANGMIANWENTIDESHIHOUSHAOZOUWANLUJIANGDILIUGETIAOXIANBOZHIONSHI,CISHIFEIDAWEIDISUMOSHIJIANGTIAOXIANBOZHIOFFSHIFEIDAWEIZHENGCHANGMOSHI。 FeederCheckRUANJIANDUDAODEXINXIRUTU1.RUOHONGSEKUANGZHONGDESerialNO.YUFEIDASHANGDEXULIEHAOBUYIZHISHIXUYAOZHONGXINXIERU.DIANJIOKJINRUDAOTU2DEJIEMIAN.XIANSHIYOUTIAOMADEXULIEHAOYUDANGQIANSHEZHIDEXULIEHAO.HEDUIWUWUHOUDIANJIUpdateWANCHENGGENGXIN.ZHONGXINDUQUJIANCHATU1HONGKUANGZHONGDEXULIEHAOSHIFOUYUFEIDABENSHENDETIAOMAYIZHI。TEBIESHUOMING:RUOZHUBANXINXIYUTIAOMAXINXIBUYIZHIHUIDAOZHIFEIDAXINXIDUQUCUOWU.DAOZHITINGJI，DANGNADAOYIGEMEICHAIKAIDEFEIDASHI,KEYONGSHIYONGFeedercheckRUANJIANJIANCEFEIDASUDU.FeedingSpeedJIXIANSHIFEIDASUDU。 DANGGENGHUANLEDIANLUBANHOUXUYAODUIDIANLUBANJINXINGFEIDALEIXINGSHEZHI.FOUZEKENENGDAOZHISHUJUBUYIYANGZAOCHENGNXTTraceWUFADUQU.YINGXIANGSHENGCHAN。ZHUYAOSHITONGGUOFEIDATIAOXIANSHEZHILAIGAIBIANFEIDALEIXING。 SI.WULIAOGAIMOJUANQUBUFENXIANGGUANCANSHUJISHEZHI，YUANYIN:ZAIYUGONGLIAOQITONGXINSHIFASHENGLECUOWU JIEJUESILU: 1.QINGQUERENGONGLIAOQISHIFOUTONGDIAN 2.JIANCHATONGXINJIEKOUSHIFOUSUNHUAIHUOWEIHENHAOLIANJIE 3.YISHANGDOUBUNENGJIEJUESHIQINGGENGHUANDIANLUBANZHUBAN.CAIYONGTIDAIFAPAICHUWENTI。 0301YUANYIN:Feedersenderror CHULISILU:ANXIAGONGLIAOQIYUANDIANDIAOZHENGWEIZHIJIECHUCUOWUHOUZHONGXINZHIXING.TONGCHANGWEISONGLIAOYICHANGKESUODINGLIANJUGANYINGQI&PCBBUFEN. 0303YUANYIN:Feedersendtimeouterror(ZAIGONGLIAOQICHUANSONGZHONGFASHENGLECHAOSHI) CHULISILU:QINGQUERENDAOXIANLIANJIE(LIANLUNGANYINGQI.Motor.PCBQITALIANJIE) 6903YUANYIN:FEIDALIANXULIANGCIJINLIAOYICHANGCHULISILU:1.QINGQUERENfeederSHIFOUHUIZUSAIWULIAOTONGGUO 2.QINGQUERENLIANLUNSHIFOUGUOZANG.DAOZHIGANYINGQICUOWUSHIBIE.

穆夏女神

常见问题